CHEMAXX home Contact Chemaxx Areas of Expertise- CHEMAXX, INC. Michael Fox, PhD Search for Subject

Ammonium Nitrate Fertilizer Explosion

Other Explosion Links

134a Refrigerant Explosion

55-gal Drum Explosions

Aerosol Explosion

Aerosol Filling Plant Fire

Bird Gun Explosion

Butane Cigarette Lighter Explosion

Butane Stove Explosion

Butane Stove Explosion 2

DEET Fire

Electric Output Explosion

Ethylene Explosion

Fertilizer Explosion

Gold/Silver Recovery Explosion

High-Profile Explosions

Hydrogen Explosion

Nitrogen Plant Explosion

Paint Mfg. Explosion

Pesticide Explosion

Propane Tank Explosion

Pyrotechnics Explosion

Pyrotechnics Explosion 2

Rocket Fuel Explosion

Salt Bath Explosion

Tire Inflator Explosion

Wasp & Hornet Spray Explosion

Zirconium Dust Explosion

Rocket Fuel Plant Explosion

SEARCH

CHEMAXX HOME

Areas of Expertise

Michael Fox, PhD.

CONTACT US

E-mail:
service@chemaxx.com

Fertilizer (Ammonium Nitrate) Plant Explosion - Iowa

An ammonium nitrate plant exploded in December 1994 outside of Sioux City, Iowa. There were four deaths and many injuries. The explosion originated in the neutralizer where nitric acid and ammonia gas were mixed to form ammonium nitrate. A main issue in this case was whether or not a titanium sparger for the nitric acid catalyzed the explosion inside the sparger. Research showed that this was not the case and that the general conditions inside the neutralizer were ripe for explosion. 

Cut Cross Section of Neutralizer

Conditions contributing to the explosion were impurities known to sensitize ammonium nitrate (such as chlorides and organics), the use of high temperature steam (200 psig), and the lack of standard operating procedures. The plant automated control system records showed that a macroscopic event began at least 2 minutes prior to the explosion which was inconsistent with a sudden detonation originating inside the sparger.  Evidence also showed that the explosion originated below the sparger as opposed to inside it.

Dr. Fox is a fire expert, explosion expert and chemical expert with extensive experience in OSHA, EPA, and DOT chemical regulations and chemical safety.